Problem analysis, solution and cost control of BSCI factory inspection production site management
【Course Outline 】
1. The role of on-site managers: challenges and opportunities
◆Responsibilities and roles of site managers
◆Environmental factors affecting on-site managers
◆Manage the proportion of functions of each level
◆Skills required by site managers
2. The role of the scene in the total cost reduction:
The main means of manufacturing cost reduction and common management tools
◆What is the main content of cost and cost management
◆Site improvement and management
◆Improve quality and improve productivity
◆Reduce inventory and shorten production line
◆Reduction of direct material cost
◆Improve equipment configuration and reduce costs
◆Save direct labor cost
◆Reduce machine downtime and reduce space
◆Eliminate waste and reduce production lead time
◆Key points of factory cost management and control
◆Why on-site improvement is the basis for cost reduction
3. On-site management and cost control
Methods and procedures for discovering and solving problems
◆How to face the problem
◆What is the problem, what is not the problem
◆Problem awareness of on-site cadres
◆Using skills of characteristic factor diagram
◆The main steps to solve the problem
◆What is PDCA
◆PDCA problem solving process
◆What is key management
◆What is 5Why
◆Handling skills for simple problems
◆Three stages of problem solving
◆Thinking steps for problem improvement
◆Problem analysis method and problem solving method
◆Problem solving process and method of discovering problems
◆Case analysis
4. On-site management and cost control: 5S management
◆How to implement 5S and implement 5S into practice
◆Analysis of the reasons for the failure of 5S implementation
◆5S core spirit and Kanban management
◆Key difficulties and solutions for 5S implementation
◆Case analysis
5. On-site management and cost control: visual management and waste discovery
◆The definition and key points of visual management
◆How to identify waste in the field
◆Waste definition and type
◆How to find the waste
◆Toyota-style waste discovery method
◆Common waste in factories
◆The role of visual management in eliminating waste
◆Methods and tools of visual management
◆Visually managed items, work management, and safety management
◆How to make the problem visible-the implementation of visual management
◆Case analysis
6. How to eliminate waste of personnel
◆Discover potential surplus personnel
◆ Elimination of unprofitable work
◆Eliminate surplus personnel
◆Methods to find surplus indirect personnel
◆How to know the overstaffing
◆Expand the scope of responsibility and full authorization
◆Case analysis
7. on-site management and cost control methods and skills
◆Basic operating procedures for quality control
◆Characteristic factor analysis method
◆Consciousness to reduce defective rate
◆Process quality control
◆Application of Taguchi Method in Quality Management
◆How to reduce inventory
◆Cultivation and management of on-site multi-ability workers
◆How to improve the balance of production line
◆Equipment Management and TPM
◆Misunderstanding of enterprise equipment management
◆Seven major losses of equipment
◆JIT switching efficiency improvement